Mazda 2006 Mazda5 Technical Information Page 6
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00 General Information
General Information ............................................................................................1
Product Concept .............................................................................................1
Jacking and Lifting ..........................................................................................2
Towing ............................................................................................................3
Vehicle Identification Number .........................................................................4
For European (L.H.D.) Specifications .......................................................5
For UK Specifications ...............................................................................5
Engine Identification Number..........................................................................6
L8/LF ........................................................................................................6
MZR-CD ...................................................................................................6
Technical Data................................................................................................7
Maintenance Schedule ...................................................................................8
Table of Contents 00 Service Training Mazda5
- TRAINING MANUAL 1
- Contents 3
- Service Training Mazda5 4
- 00 General Information 6
- General Information 10
- General Information 11
- Engines 17
- 01 Engines 18
- 01 Engines 19
- Mechanical System 23
- 01-2 Service Training Mazda5 24
- Lubrication System 25
- – Spin-on type oil filter 25
- 01-4 Service Training Mazda5 26
- Specifications 27
- 01-6 Service Training Mazda5 28
- Long Life Coolant 29
- 01-8 Service Training Mazda5 30
- Control 31
- Fail-safe Function 32
- Fuel System L8/LF Engines 36
- L8/LF Engines Fuel System 37
- Exhaust System 41
- Emission System 42
- Fuel Tank 43
- Ignition System 45
- Ignition Coils 46
- Control System 47
- Relationship Chart 50
- Engine Performance Curve 52
- Overview 53
- Pistons 54
- Cylinder Head 55
- Engine Oil 58
- Oil Dipstick 59
- Oil Dilution Calculation 60
- 1 F mark 4 Oil level okay 61
- 3 Oil dipstick 61
- Oil Cooler and Oil Filter 62
- Cooling System 63
- Turbocharger 66
- M5_01059 67
- Common Rail 69
- Injectors 70
- Injector Correction Factors 72
- EGR Valve 76
- 2 PCM 77
- 1 EGRVP sensor 2 PCM 78
- EGR Cooler 79
- Intake Shutter Valve 80
- ISV position sensor 82
- 1 2 PCM 82
- Diesel Particulates 83
- M5_01037 84
- M5_01038 85
- M5_01039 86
- M5_01040 87
- M5_01041 88
- M5_01042 88
- M5_01042A 89
- M5_01043 90
- M5_01044 92
- Heated Oxygen Sensor 94
- M5_01046 95
- M5_01047 96
- M5_01048 96
- DPF Indicator Light 97
- Regeneration Control 98
- Charging System 102
- – Smart charging 102
- Smart Charging System 103
- Parts Location 105
- Rela ship Chart 107
- Powertrain Control Module 108
- Crankshaft Position Sensor 109
- 1 CKP sensor 2 PCM 110
- Camshaft Position Sensor 111
- 1 CMP sensor 2 PCM 112
- M5_01056 113
- M5_01057 114
- 1 APP sensor 2 PCM 115
- 1 PSP switch 2 PCM 116
- Maintenance and Repair 117
- On-board Diagnostic System 121
- – ction 121
- – Simulation test function 121
- PID Monitor 122
- Simulation Test 125
- Suspension 127
- 02 Suspension 128
- Suspension Wheels and Tires 129
- Front Suspension Suspension 130
- Suspension Front Suspension 131
- Suspension Rear Suspension 133
- Rear Suspension Suspension 134
- Driveline/ 135
- 03 Driveline/Axle 136
- Driveline/Axle Front Axle 137
- Rear Axle Driveline/Axle 138
- Driveline/Axle Drive Shaft 139
- Driveline/Axle 140
- 04 Brakes 142
- Conventional Brake System 143
- 04-2 Service Training Mazda5 144
- Antilock Brake System 145
- Dynamic Stability Control 146
- 04-4 Service Training Mazda5 146
- Combine Sensor 147
- 04-6 Service Training Mazda5 148
- Transmission/ 149
- Transaxle 149
- 05 Transmission/ Transaxle 150
- Transmission/Transaxle 151
- G35M-R Transmission 152
- 05-2 Service Training Mazda5 152
- 05-4 Service Training Mazda5 154
- A26M-R Transmission 156
- 05-6 Service Training Mazda5 156
- Construction 157
- 05-8 Service Training Mazda5 158
- Power Flow 159
- Reverse Gear 160
- Synchronizer Clutch Hub 161
- Shift Interlock Mechanism 162
- Shift Mechanism 164
- Reverse Lockout Mechanism 165
- Oil Level Inspection 166
- Steering 167
- 06 Steering 168
- Power Steering Steering 170
- Steering Power Steering 171
- Steering 174
- Heating, Ventilation& 175
- Air Conditioning 175
- 07 HVAC 176
- HVAC Basic System 177
- Control System HVAC 178
- HVAC Control System 179
- HVAC Water Heater System 189
- Water Heater System HVAC 190
- Restraint System 195
- 08 Restraint System 196
- Restraints Airbag System 197
- Airbag System Restraints 198
- Restraints Seat Belts 209
- Seat Belts Restraints 210
- Body & Accessories 211
- 09 Body & Accessories 212
- 09 Body & Accessories 213
- Body Panels 217
- 09-2 Service Training Mazda5 218
- Features 219
- Sliding Doors 220
- 09-4 Service Training Mazda5 220
- 3 Closing direction 221
- Liftgate 222
- 09-6 Service Training Mazda5 222
- Wiring Diagram 226
- Transmitter 227
- 1 Release tab 228
- Card Key 233
- Request Switch 234
- Keyless Antennas 235
- Keyless Control Module 236
- Steering Lock Unit 237
- Keyless Buzzer 237
- Keyless Entry Function 238
- 3 Keyless control module 239
- 5 Keyless antenna 240
- Keyless Start Function 243
- M5_09016 244
- Guidance Function 245
- Service and Repair 247
- – Self-test 249
- – PID monitor 249
- Operation 251
- M5_09T008 252
- M5_09087 253
- M5_09088 254
- This page is 257
- Theft Deterrent System 259
- Power Window Main Switch 263
- Power Window Subswitch 264
- Using Transmitter 267
- M5_09008 267
- Operation Prohibition 268
- Sunroof 269
- 1 Drip rail 6 Sunroof motor 270
- 3 Rear stopper 8 Drive unit 270
- 4 Sunshade 9 Frame 270
- 5 Deflector 270
- Front Combination Light 272
- Rear Combination Light 276
- Rain Sensor Initialization 278
- System Overview 282
- Centre Panel Module 284
- Music Hard Disc Drive 285
- – Format the hard disc 286
- – Self-diagnostic function 287
- Car Navigation Unit 291
- LCD Unit 292
- One-screen Map Display 293
- Map and Turn List 293
- Map and Turn Arrows 294
- Microphone 295
- M5_09065 296
- M5_09083 297
- Control Panel 298
- Traffic Message Channel 299
- 1 Navigation unit 5 Decoder 300
- 4 FM tuner 8 Display 300
- M5_09072 301
- M5_09073 302
- Activation of TMC and DRGS 303
- – Vehicle Signal Check 304
- – Navigation Check 304
- – Product Version 304
- – Error Code 304
- – GPS Information 305
- – Microphone Check 305
- – Vehicle Sensors 305
- – History 305
- M5_09076 306
- M5_09077 307
- M5_09078 308
- M5_09079 309
- Remote Control Test 310
- Product Version 310
- Error Code 311
- Rear Entertainment System 312
- – CD-R (CD-AUDIO, MP3) 313
- – CD-RW (CD-AUDIO, MP3) 313
- Customisation 314
- Overheat Protection Function 314
- Cooling Function 314
- Rear View Monitor 315
- Reference Lines 317
- Instrument Cluster 321
- Input/Output Check Mode 323
- Seat Belt Warning 325
- M5_09T019 326
- Information Display 327
- BCM Location 330
- Self Test 331
- Controller Area Network 333
- M5_09051 334
- HS-CAN Signal Chart 335
- M5_09T022-2 336
- MS-CAN Signal Chart 337
- List of Abbreviations 339
- List of Abbreviations 340
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