Mazda 2002 626 Specifications Page 35
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PRE-DELIVERY INSPECTION
PRE-DELIVERY INSPECTION
A6E203200012W01
PRE-DELIVERY INSPECTION TABLE
EXTERIOR
• INSPECT and ADJUST, if necessary, the
following items to specification:
❏Glass, exterior bright metal and paint for damage
❏All weatherstrips for damage or detachment
❏Door operation and alignment including side door
and back door
❏Wheel lug nuts
❏Tire pressures
❏Headlight aiming
❏Headlight cleaner and fluid level (if equipped)
❏Operation of bonnet release and lock
❏Operation of liftgate and fuel lid opener
• INSTALL the following parts:
❏Flap (front and rear)
❏Wheel caps or rings (if equipped)
UNDER BONNETENGINE OFF
• INSPECT and ADJUST, if necessary, the
following items to specification:
❏Fuel, engine coolant, and hydraulic lines, fittings,
connections, and components for leaks
❏Accelerator cable and linkage for free movement
❏Tension of drive belts
❏Tightness of water hose clamps
❏Tightness of battery terminals, electrolyte level and
specific gravity
❏Radiator coolant level and specific gravity
❏Engine oil level
❏Oil level in steering gearbox
❏Windshield washer tank fluid level
❏Brake master cylinder fluid level
❏Clutch master cylinder fluid level (MTX only)
❏Power steering fluid level
❏Manual transaxle oil level (MTX only)
CLEAN the spark plugs
INTERIOR
• INSTALL the following parts:
❏Fuse for accessories
• CHECK the operations of the following items:
❏All lights including warning, and indicator lights
❏Cigarette lighter and clock
❏Ignition switch and steering lock
❏Transaxle range switch (ATX only)
❏Warning buzzers
❏Seat belts warning system
❏Ignition key reminder alarm
❏Seat controls (sliding and reclining) and headrests
❏Seat belt warning system
❏Door locks, including childproof door locks
❏Power door lock
❏Power windows (if equipped)
❏Horn, wipers, and washers
❏Wiper blades performance
Clean the wiper blades and windshield, if necessary
❏Antenna
• CHECK the following items:
❏Presence of spare fuse
❏Upholstery and interior finish
• CHECK and ADJUST, if necessary, the following
items:
❏Operation and fit of windows
❏Parking brake
❏Pedal height and free play of brake pedal
UNDER BONNETENGINE RUNNING AT
OPERATING TEMPERATURE
• CHECK the following items:
❏Operation of idle-up system for electrical load, air
conditioner
❏Idle speed
❏Automatic transaxle fluid level (ATX only)
❏Initial ignition timing
❏Operation of throttle position sensor
❏Operation of EGR valve
ON HOIST
• CHECK the following items:
❏Underside fuel, coolant and hydraulic lines, fittings,
connections, and components for leaks
❏Tires for cuts or bruises
❏Steering linkage, suspension, exhaust system, and
all underside hardware for looseness or damage
ROAD TEST
• CHECK the following items:
❏Brake operation
❏Clutch operation
❏Steering control
❏Operation of meters and gauges, squeaks, rattles,
and abnormal noises
❏Engine general performance
❏Emergency locking retractors
AFTER ROAD TEST
• REMOVE the seat and floor mat protective covers
CHECK for the necessary owner information
materials, tools, and spare tire in vehicle
End Of Sie
PRE-DELIVERY INSPECTION
- Workshop 1
- RELATED MATERIALS 2
- GENERAL INFORMATION 4
- HOW TO USE THIS MANUAL 10
- FUNDAMENTAL PROCEDURES 15
- INSTALLATION OF RADIO SYSTEM 20
- ELECTRICAL SYSTEM 21
- A6E202200019W01 27
- NEW STANDARDS 32
- ABBREVIATIONS 34
- PRE-DELIVERY INSPECTION 35
- SCHEDULED MAINTENANCE 36
- DRIVE BELT 44
- VALVE CLEARANCE 45
- COMPRESSION PRESSURE 50
- TIMING CHAIN 51
- CYLINDER HEAD GASKET 59
- FRONT OIL SEAL 62
- REAR OIL SEAL 66
- A6E222401001W01 67
- AME2213W001 68
- AME2215W004 69
- AME2213W002 69
- AME2213W003 69
- AME2218W001 69
- AME2213W004 70
- AME2213W005 70
- AME2215W011 70
- AME2213W010 71
- AME2213W011 71
- VARIABLE VALVE TIMING 73
- OIL CONTROL VALVE (OCV) 74
- LUBRICATION SYSTEM 76
- OIL PRESSURE INSPECTION 78
- ENGINE OIL 79
- OIL FILTER 81
- OIL COOLER 82
- OIL PAN 83
- OIL PUMP 85
- COOLING SYSTEM 87
- ENGINE COOLANT 89
- RADIATOR CAP 91
- RADIATOR 92
- THERMOSTAT 93
- WATER PUMP 94
- FAN MOTOR 95
- LOCATION INDEX 100
- ENGINE TUNE-UP 105
- INTAKE-AIR SYSTEM 107
- FUEL SYSTEM 114
- EXHAUST SYSTEM 132
- EMISSION SYSTEM 135
- ENGINE ELECTRICAL SYSTEM 337
- CHARGING SYSTEM 339
- IGNITION SYSTEM 344
- STARTING SYSTEM 348
- GENERAL PROCEDURES 352
- CLUTCH FLUID 353
- CLUTCH PEDAL 354
- CLUTCH MASTER CYLINDER 356
- CLUTCH RELEASE CYLINDER 358
- CLUTCH UNIT 360
- FLYWHEEL 364
- MANUAL TRANSAXLE 365
- SHIFT MECHANISM 373
- AUTOMATIC TRANSAXLE 375
- A6E5616W005 421
- A6E5616W006 422
- A6E5616W020 422
- A6E5616W004 422
- A6E5616W007 422
- A6E5616W008 423
- A6E5616W009 423
- A6E5616W010 423
- A6E5616W011 423
- FRONT AND REAR AXLES 506
- FRONT AXLE 509
- REAR AXLE 514
- DRIVE SHAFT 517
- STEERING SYSTEM 533
- A6E661432040W01 536
- A6E0612W094 536
- A6E0612W101 536
- A6E0612W012 536
- A6E661432010W02 539
- A6E0612W017 539
- A6E661432960W01 542
- A6E0612W108 542
- A6E0612W084 543
- A6E0612W085 543
- A6E0612W107 543
- Tie Rod Disassembly Note 545
- 1. Unclamp the washer 545
- 2. Remove the tie rod 545
- A6E0612W033 546
- A6E0612W038 546
- A6E0612W034 546
- A6E0612W074 546
- A6E0612W044 549
- A6E0612W087 550
- A6E0612W088 550
- A6E0612W048 550
- A6E0612W049 551
- A6E0612W039 551
- A6E0612W090 551
- A6E6316W012 551
- A6E0612W036 552
- A6E0612W051 552
- A6E0612W052 552
- A6E0612W062 552
- A6E0612W068 555
- A6E0612W070 556
- A6E0612W098 556
- A6E0612W100 556
- BRAKING SYSTEM 558
- CONVENTIONAL BRAKE SYSTEM 563
- PARKING BRAKE SYSTEM 583
- ABS/TCS 584
- DYNAMIC STABILITY CONTROL 592
- ON-BOARD DIAGNOSTIC (ABS/TCS) 602
- A6E697567650W02 603
- A6E3970W002 603
- PID/DATA Monitor Table 605
- A6E697567650W03 607
- A6E697567650W04 609
- A6E697567650W06 609
- DTC C1119 611
- A6E697567650W09 612
- A6E697567650W10 613
- A6E697567650W11 616
- A6E697567650W12 619
- DTC C1414 621
- DTC C1508 621
- DTC U2021 622
- DSC SYSTEM WIRING DIAGRAM 623
- DSC ON-BOARD DIAGNOSIS 624
- DTC Table 624
- A6E697367650W03 629
- A6E697367650W04 631
- A6E697367650W05 631
- DTC B1627 633
- A6E697367650W07 634
- A6E697367650W08 634
- DTC C1125 637
- A6E697367650W11 638
- A6E697367650W12 638
- A6E697367650W13 640
- DTC C1186, C1266 643
- A6E697367650W17 645
- DTC C1507, C1508 648
- DTC C1953, C1954 649
- DTC C1955, C1956 650
- End Of Si e 652
- SYSTEM WIRING DIAGRAM 654
- ABS (ABS/TCS) 654
- A6E6920T005 655
- A6E699067650W02 656
- A6E699067650W03 656
- YDE6980W003 659
- YDE6980W002 660
- A6E6921W016 660
- Y3E6980W001 660
- A6E699067650W04 661
- Vehicle with ABS/TCS 662
- Vehicle with DSC 663
- A6E699067650W05 664
- -configure the 667
- A6E699067650W10 668
- A6E699067650W12 671
- A6E699067650W13 673
- A6E699067650W14 674
- A6E699067650W15 674
- A6E699067650W16 674
- OFF LIGHT) 676
- A6E699067650W18 677
- A6E699067650W19 677
- NO.5 DSC 678
- : DSC INDICATOR LIGHT 678
- SUSPENSION 679
- WHEEL ALIGNMENT 682
- WHEEL AND TIRE 685
- FRONT SUSPENSION 687
- REAR SUSPENSION 706
- FRONT FENDER PANEL 730
- POWER WINDOW SYSTEM 741
- POWER DOOR LOCK SYSTEM 748
- TRUNK LID 757
- LIFTGATE 760
- FUEL-FILLER LID AND OPENER 764
- A6E772650031W01 765
- A6E7726W003 765
- A6E7726W006 765
- A6E772650221W01 767
- A6E7726W001 767
- A6E7726W007 767
- EXTERIOR ATTACHMENT 768
- MOLDING 773
- OUTSIDE MIRROR 776
- REARVIEW MIRROR 779
- REAR WINDOW DEFROSTER 781
- WINDOW GLASS 782
- SLIDING SUNROOF 792
- DASHBOARD AND CONSOLE 800
- HEADLINER 814
- FLOOR COVERING 817
- SEAT BELT 818
- A6E775257100W02 824
- A6E7752W017 824
- A6E7752W027 825
- A6E7752W003 826
- A6E7752W018 827
- A6E7752W019 827
- A6E7752W004 827
- 1 Remote wire 829
- 2 Rear seat 829
- A6E7752W015 831
- BODY SHELL 837
- A6E778058000W03 839
- BODY ELECTRICAL SYSTEM 853
- POWER SYSTEM 871
- EXTERIOR LIGHTING SYSTEM 877
- INTERIOR LIGHTING SYSTEM 900
- WIPER AND WASHER 908
- WARNING AND INDICATOR SYSTEM 924
- THEFT-DETERRENT SYSTEM 937
- IMMOBILIZER SYSTEM 942
- AUDIO AND NAVIGATION SYSTEM 945
- CRUISE CONTROL SYSTEM 962
- AIR BAG SYSTEM 969
- A6E816255430W01 993
- A6E8162W001 993
- DTC U0073, U1900, U2516 996
- End Of Sie 1000
- DTC B2390 1001
- DTC B2607 1003
- DTC B2615 1005
- DTC B2616 1007
- A6E816467000W09 1009
- ON-BOARD DIAGNOSTIC [AUDIO] 1017
- Diagnostic procedure 1034
- A6E817401046W01 1041
- A6E8174W013 1042
- A6E817401046W02 1044
- DTC B1871 1052
- Past malfunction diagnosis: 1054
- DTC B1884, B1890 1057
- DTC B2444, U2017 1072
- DTC B2445, U2018 1074
- TROUBLESHOOTING 1081
- SERVICE WARNINGS 1098
- SERVICE CAUTIONS 1098
- A6E8514W005 1100
- A6E8514W006 1100
- A6E8514W007 1101
- A6E8514W008 1101
- A6E8514W009 1101
- BASIC SYSTEM 1104
- CONTROL SYSTEM 1120
- ON-BOARD DIAGNOSTIC 1143
- Manual Air Conditioner 1157
- TECHNICAL DATA 1169
- SPECIAL TOOLS 1179
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